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High-speed Wire Rod Coil Compactor

Full-automatic Horizontal Wire Compactor

Full-automatic Pp/pet Horizontal Strapping Compactor

Full-automatic Steel Strip Horizontal Strapping Compactor

Full-automatic Vertical Wire Compactor

Full-automatic Horizontal Wire Compactor:

It is mainly used for automatic binding of the metallurgical high-speed wire coil, can compress the coil hanging on the C-hook and automatically wrap and bundle the coil with the tie wire at the same time.

 

Equipment parameters:

 

Number of Bindings

4

Pressing force

60-400KN

Tie wire size

6.3-8mm

Effective opening

4700mm

Minimum opening

620mm

Tie wire material

Q195Q235

Coil outer diameter

Φ1400mm

Coil inner diameter

Φ850mm

Binding cycle

32s

Coil weight

2200kg

Maximum length of C-hook

4300mm

Full-automatic Pp/pet Horizontal Strapping Compactor:

It is mainly used for automatic strapping of stainless steel and other products sensitive to surface scratch.

 

Equipment parameters:

 

Number of Bindings

4

Pressing force

60-400KN

Strap size

25mm32mm

Effective opening

4700mm

Minimum opening

620mm

Strap thickness

1.2mm

Coil outer diameter

Φ1400mm

Coil inner diameter

Φ850mm

Strap material

PP/PET

Coil weight

2200kg

Maximum length of C-hook

4300mm

 Binding cycle

32s

Full-automatic Steel Strip Horizontal Strapping Compactor:

Equipment parameters:

 

Number of Bindings

4

Pressing force

60-400KN

Strap size

32mm

Effective opening

4700mm

Minimum opening

620mm

Strap thickness

0.8-1.0mm

Coil outer diameter

Φ1400mm

Coil inner diameter

Φ850mm

Strap material

Steel

Coil weight

2200kg

Maximum length of C-hook

4300mm

Binding cycle

32s

Full-automatic Vertical Wire Compactor:

It is mainly used with the vertical pallet transport system and occupies a small area.

 

Equipment parameters:

 

Number of Bindings

4

Pressing force

60-400KN

Tie wire size

6.3-7mm

Effective opening

3700mm

Minimum opening

550mm

Tie wire material

Q195Q235

Coil outer diameter

Φ1250mm

Coil inner diameter

Φ850mm

Binding cycle

35s

Coil weight

2200kg

Pallet height

3300mm

Expansion

Bar Bundling Machine

Single-track Bar Bundling Machine

Double-track Bar Bundling Machine

Double-track Aluminum Bar Bundling Machine

Single-track Bar Bundling Machine:

It is used for tying bundles of round rod, re-bar, flat steel and angle steel.

The bundling machine is installed in a fixed position beside the roller table, and the bar bundle passes through the closed wire track system when passing the roller table.

 

Features:

High reliability

twist head and guide system

knot push down 

Full-automatic control

 

Equipment parameters:

 

Number of wraps

Single-wind single-knot

Tightening force 

9 KN

Tie wire size

6.3-8 mm

Bar bundle size

Φ150-550 mm;

Valve voltage

24 V

Tie wire materials

Steel wire Q195, Q235;

Inner diameter of wire track

Φ700

Motor power

11 KW

Binding cycle

Single winding for 7 s

Hydraulic system pressure

100 bar

Pump capacity

100 l/m

   

Double-track Bar Bundling Machine:

It is used for tying bundles of round rod, re-bar, flat steel and angle steel.

The bundling machine is installed in a fixed position beside the roller table, and the bar bundle passes through the closed wire track system when passing the roller table.

 

Features:

High reliability

double turn twist head and guide system

knot push down

Automatic single and double winding mode switching

Full-automatic control

 

Equipment parameters:

 

Number of wraps

Single winding and single knot or double winding and single knot

Tightening force

9KN

Tie wire size

6.3-8mm

Bar bundle size

Φ150-450mm;Φ150-550mm

Valve voltage

21V

Tie wire material

Steel wire

Q195Q235

Inner ring diameter of wire track

Φ700,Φ900

Motor power

11KW

Binding cycle

Single winding 7s;

Double winding 10s

Hydraulic system pressure

100bar

Pump capacity

100l/m

High reliability

Double-track Aluminum Bar Bundling Machine:

It is mainly used for the full-automatic bundling of aluminum bar and other products sensitive to surface scratch.

 

Equipment parameters:

 

Number of wraps

Double winding and single knot

Tightening force

9KN

Tie wire size

6.3-8mm

Bar bundle size

Φ150-450mm;Φ150-550mm

Valve voltage

21V

Tie wire material

Aluminum wire

Inner ring diameter of wire track

Φ700,Φ900

Motor power

11KW

Binding cycle

Double winding 10s

Hydraulic system pressure

100bar

Pump capacity

100l/m

Expansion

H-beam tying machine

H-beam Tying Machine

H-beam Tying Machine:

It is used to complete the bundling of square bundles

The bundling machine is mounted in a fixed position on the roller table, and the bar bundles pass through the roller table and also pass through the closed lane system of the bundling machine.

 

Features:

Top orientation, offset to corner twist head

Water drop shape tie wire guide

Anti-scratch roller arrangement

 

Equipment parameters:

 

Number of wraps

Single winding and single knot

Tightening force

9KN

Tie wire size

6.3-8mm

Max. square bundle size

1000X1000mm

Valve voltage

21V

Tie wire material

Steel wire

Q195Q235

Effective opening of wire track

1500X1300mm

Motor power

11KW

Binding cycle

10s

Hydraulic system pressure

100bar

Pump capacity

100l/m

Expansion

Strapping Machine

Full-automatic Circumferential Strapping Machine

Full-automatic Radial Strapping Machine

Semi-automatic Circumferential Strapping Machine

Semi-automatic Radial Strapping Machine

Full-automatic Circumferential Strapping Machine:

1) Strip coil circumferential strapping machine — side strapping (single head/double head)

● Installed at the coiler outlet or the position where the strip coil direction is the same as the conveying direction

● Applicable strip coil width: 550~2000mm

●Applicable strip coil outer diameter: 900~2250mm

● Strapping condition: 1~3 pieces/ 1~5 tracks

2) Strip coil circumferential strapping machine — top strapping 

● Installed on the transport line where the strip coil direction is perpendicular to the conveying direction

● Applicable strip coil width: 550~2000mm

● Applicable strip coil outer diameter: 900~2250mm

● Strapping condition: 1~5 tracks

3) Long product strapping machine — top strapping

● Suitable for online bundling of section steel, steel pipe, bar, etc.

● Applicable stack width: 150~550mm

● Applicable stack height: 150~600mm

● Tailor made engineering is available.

Full-automatic Radial Strapping Machine:

Installed on the transport line where the strip coil direction is the same as the conveying direction

Applicable strip coil width: 550~1800mm

Applicable strip coil outer diameter: 900~2000mm

Applicable strip coil inner diameter: >740mm

Strapping condition: 1 track

Semi-automatic Circumferential Strapping Machine:

Installed at the coiler outlet or the position where the strip coil direction is the same as the conveying direction

Applicable strip coil width: 950-2350mm

Applicable strip coil outer diameter: 900-2650mm

Strapping conditions: 1-5 tracks

Semi-automatic Radial Strapping Machine:

Installed on the transport line where the strip coil direction is the same as the conveying direction

Applicable strip coil width: 550~1800mm

Applicable strip coil outer diameter: 900~2000mm

Applicable strip coil inner diameter: >740mm

Strapping conditions: 1 track 

Expansion

Spray Marking Machine

Single-nozzle Spray Marking Machine

Single-nozzle Spray Marking Machine:

Controlled by advanced robots, it can continuously print marks on the surface of cold-rolled and hot-rolled strip coils and is featured with extremely strong mechanical stability and high-speed spray printing.

The single-nozzle strip coil spraying robot has been widely used in many steel mills for many years, and it has been proved that it has very stable performance even in the worst working environment.

Under the control of the robot, combined with special paint spraying nozzle and heat protection device, mark spraying can be performed on the surface of cold-rolled and hot-rolled strip coils by using non-toxic and non-blocking paint. The mark spraying machine may be used to measure the size of the steel coil, spray marks on the surface of the strip coil in the form of a straight line or a curve, and may also be used to spray one or more lines of marks on the end face of the coil when necessary. 

 

Features:

Full-automatic printing (marking)

Flexible operation with advanced robots

Free programmable

Application of non-toxic, non-clogging paint

Paint (ink) level indication and alarm

Easy to install, suitable for existing and new production lines

Low maintenance costs

 

 Equipment parameters:

Time for spray printing of characters

1.0 second / character

Character height

50-100mm

Ink color

White

Strip coil diameter

Max. Φ2800mm

Strip coil width

Max.2200mm 

Strip coil temperature

750℃

Expansion

Decoiler/Recoiler

Decoiling

Recoiling

Decoiling:

Located at the starting end of the production line and used for unwinding the coiled strip.

  • Use of cantilever type mandrel;
  • Mandrel expansion and contraction driven by the rotary hydraulic cylinder;
  • With CPC alignment function;
  • The reducer is lubricated with thin oil;

Technical parameters of product:

  • Operating temperature: 0~+120℃
  • Regular outer diameter of mandrel: φ468, φ508, φ610, φ762
  • Strip width: 2800(Max)
  • Normal maintenance cycle: 180 days/time
  • Recoiling:

    Located at the end of the strip production line and used for winding the strip.

    • Use of cantilever type mandrel;
    • Mandrel expansion and contraction driven by the rotary hydraulic cylinder;
    • EPC edge flush coiling;
    • The reducer is lubricated with thin oil;

    Technical parameters of product:

  • Operating temperature: 0~+120℃
  • Regular outer diameter of mandrel: φ468, φ508, φ610, φ762
  • Strip width: 2800(Max)
  • Normal maintenance cycle: 180 days/time
  • Expansion

    Compactor Spare Parts

    Compactor Spare Parts

    ab697e62Tying head product002Feed unit product003Fixed cutting tool
    product004Bearing block for twist gear product005Movable cutting tool product006Feed wheel
    product007Drive pinion product008Idler gear product009Movable clamping tool
    product010Eccentric shaft product011Flap product012Fixed clamping tool
    product013Wear plate product014Valve block product015Straight guide assembly
    Expansion
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