Crystallizer for Continuous Casting

The crystallizer in the continuous casting unit is a bottomless steel ingot mould of forced water cooling, which is usually called the “heart” of continuous casting equipment and is mainly used to make the molten steel gradually solidified into the slab shell of required size and shape and ensure uniform, stable and continuous generation of the slab shell. Crystallizer copper plate is the core component in this “heart”, the surface of the copper plate is in direct contact with the...


The crystallizer in the continuous casting unit is a bottomless steel ingot mould of forced water cooling, which is usually called the “heart” of continuous casting equipment and is mainly used to make the molten steel gradually solidified into the slab shell of required size and shape and ensure uniform, stable and continuous generation of the slab shell. Crystallizer copper plate is the core component in this “heart”, the surface of the copper plate is in direct contact with the molten steel, and the friction with the surface of copper plate is intensified after the molten steel is solidified into the slab shell, plus the corrosion by the protective slag, therefore, the copper plate surface shall have good resistance to thermal cracking, wear and corrosion. The crystallizer copper plate manufactured by Anhui Taier Surface Engineering Technology Co., Ltd. is a coating resistant to high temperature, wear and corrosion that is made with advanced HVOF, and its main components are high temperature alloys or high temperature alloys + ceramics and other materials. The excellent properties of the coating material ensure that the copper plate can work at high drawing speed and the total amount of steel used at one time is significantly improved, reducing the overall cost for operation of the user equipment and the increase of the unit output.

结晶器铜板示意图                           结晶器铜板涂层对比图

 

Service condition: Temperature of contact surface with liquid steel ≤500℃ Coating process: HVOF/Remelting
Failure mode: Wear, crack, corrosion Coating material: Wear-resistant alloy
Performance requirements: Wear resistance, corrosion resistance, good thermal conductivity Life indicator: Improved by 4-6 times compared with electro-galvanized Ni

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